HackerBot electronics
HackerBot Documentation
Contents
Electronics diagram
Power supply
** PLEASE TAKE CARE! RISK OF INJURY, ELECTRIC SHOCK OR FIRE **
qty | part name | description/notes |
1 | Power cable | L. 25cm, 3 x 1mm power cable |
1 | Power cable 2° PSU | L. 20cm, 3 x 1mm power cable |
1 | Power cable | L. 10cm, 2 x 1mm power cable |
6 | Female fast-on connector | fully insulated type (ex: RS 624-1178) |
1 | Female fast-on connector for earth cable | not insulated type (ex: RS 624-1178) |
qty | part name | description/notes |
1 | Back panel PMMA | 449x79x5mm |
2 | M3x15 countersunk screws, 2x M3 nyloc nuts, 2x M3 washer | |
1 | Power inlet | Bulgin BVA01/Z0000/11 with Light (RS: 352-1825) |
OR | Power inlet | Bulgin BVA01/Z0000/10 w/o Light (RS: 352-1819) |
1 | Power inlet fuse | 230V use a 2A fuse (20mm type) - 110V use a 4A fuse. |
Bulgin Inlet connector datasheet: [1]
Assemble back panel with Bulgin inlet:
** 110V / 230V is lethal. Please do not do wirings if you are not a tech and are you very sure what are you doing. **
CHECK OUT the numbers/letters on the inlet backpanel. Dual pole switch are on A-A, and B-B.
So same cable color on same letter.
cable all together:
Bulgin inlet is VERY DANGEROUS because one power joint is not isolated!
PLEASE USE HOT GLUE TO INSULATE ALL THE INLET BACK
DO EARTH CONNECTION TO CHASSIS, THIS IS MANDATORY. EVERY METAL PARTS MUST BE EARTHED!
YOU MUST PLACE A VERY DEATH DANGER ADHESIVE!
RUMBA Controller
- n.1 RUMBA Controller board
- n.4 DRV8825 Stepper motor Driver
- n.4 M3x6 socket head scews (for pcb)
- n.1 RUMBA BOX
- n.4 M3x8 countersink socket head screws (rumba box cover)
- n.4 M3x12 socket head screw
- n.4 M3 nuts + washer
- n.1 FAN 60x60x10
- n.4 M3x25 socket head screw + nuts + washer (fan screws)
MEGATRONICS Controller
- n.1 MEGATRONICS V3 Controller board
- n.4 DRV8825 Stepper motor Driver
- n.4 M3x6 socket head scews (for pcb)
- n.1 MEGATRONICS BOX
- n.1 MEGATRONICS BOX COVER (lasercut)
- n.4 M3x6 socket head screws (box cover) + washer
- n.4 M3x6 socket head screw
- n.4 M3x12 nuts + n.8 washer + nuts
qty | part name | description/notes |
1 | #30 PSU-DRIVER silicon cable 0.5 mm | length: 55cm (red) |
1 | #30 PSU-DRIVER silicon cable 0.5 mm | length: 55cm (black) |
3 | #30 DRIVER-DRIVER silicon cable 0.5 mm | length: 12cm (red) |
3 | #30 DRIVER-DRIVER silicon cable 0.5 mm | length: 12cm (black) |
1 | #16 PSU-CONTROLLER silicon cable 1 mm | length: 85cm (red) |
1 | #16 PSU-CONTROLLER silicon cable 1 mm | length: 85cm (black) |
1 | terminali stagnati | |
* | Shrink tube |
qty | part name | description/notes |
1 | #17 PSU-Power HEATBED silicon cable 1 mm | length: 85cm (red) |
1 | #17 PSU-Power HEATBED silicon cable 1 mm | length: 85cm (black) |
1 | #KIT-SSR PSU-SSR silicon cable 1 mm | length: 55cm (red) |
1 | #KIT-SSR SSR-HEATBED silicon cable 1 mm2 | length: 145cm (red) |
1 | #KIT-SSR SSR-HEATBED silicon cable 1 mm2 | length: 145cm (black) |
1 | SSR-CONTROLLER silicon cable 1 mm2 | length: 50cm (red) |
1 | SSR-CONTROLLER silicon cable 1 mm2 | length: 50cm (black) |
1 | terminali stagnati | |
* | Shrink tube |
qty | part name | description/notes |
1 | #27 EXTRUDER 0-DRIVER 4X0.25mm | length: 85cm |
1 | #26 EXTRUDER 1-DRIVER 4X0.25mm | length: 90cm |
1 | #23 Y-DRIVER 4X0.25mm | length: 75cm |
1 | #24 X-DRIVER 4X0.25mm | length: 70cm |
1 | terminali: stagnato/connettore ingresso scheda | |
* | Shrink tube |
qty | part name | description/notes |
1 | #24.1 X motor cable | 4x0.25 mm2 , length: 115cm |
1 | #23.1 Y motor cable | 4x0.25 mm2 , length: 1,75m |
1 | #22.1 Z motor cable | 4x0.25 mm2 , length: 60cm |
1 | #27.2 EXTRUDER 0 cable with GX16 4 pin | 4x0.25 mm2 , length: 75cm |
1 | #26.2 EXTRUDER 1 cable with GX16 4 pin | 4x0.25 mm2 , length: 70cm |
* | Shrink tube |
Stepper motor wiring scheme:
MOTOR Cable | PANEL CONNECTOR | CABLE (LiYY 4x0.25) | Phase |
RED | pin 1 | Yellow | 1A |
BLU | pin 2 | White | 1B |
GREEN | pin 3 | Green | 2A |
BLACK | pin 4 | Brown | 2B |
AdapterStick with external driver:
Cable color | SIGNAL |
YELLOW | GND |
WHITE | DIR |
GREEN | STEP |
BROWN | ENABLE |
Wire the X Y and Z motor:
qty | part name | description/notes |
1 | X end stop holder | File:X Endstop holder.stl |
2 | X end stop holder screw | M3x10 + washer + nut |
1 | Y end stop holder | File:Y Endstop holder.stl |
1 | Y end stop holder screw | M3x10 + washer + nut |
1 | z end stop holder | (vedi scheda montaggio supporto z) |
3 | X/Y end stop | mechanical endstop with lever |
2 | M5x12 Socket head screw | |
2 | M5 post assembly nut | |
1 | #13 X Endstop 3x0.15 LiYY cable | length: 140cm |
1 | #14 Y Endstop3x0.15 LiYY cable | length: 140cm |
1 | #15 Z Endstop 3x0.15 LiYY cable | length: 120cm |
3 | 3x1 dupont connector |
qty | part name | description/notes |
1 | #19.1 2x0.25 mm2 LiYY cable with GX16-4 panel connector | length: 90cm |
1 | #1.1 2x0.25 mm2 termocouple cable | length: 90cm |
* | Shrink tube |
qty | part name | description/notes |
1 | 2x0.25 mm2 LiYY cable with GX16-4 panel connector | length: 90cm |
1 | 2x0.25 mm2 LiYY cable termocouple cable | length: 90cm |
* | Shrink tube |
qty | part name | description/notes |
1 | #4 2x0.15 mm2 cable | length: 100cm |
qty | part name | description/notes |
2 | #19 2x0.25 mm cable | length: 115cm |
2 | #1 2x0.14 mm2 LiYY cable | length: 95cm |
2 | GX16-4 Panel connector | 4 pins |
* | Shrink tube |
qty | part name | description/notes |
1 | #7 2x0.14 mm2 LiYY cable | length: 120cm |
1 | #7.1 2x0.14 mm2 LiYY cable | length: 110cm |
1 | GX16-5 Panel connector | 5-pins |
* | Shrink tube |
qty | part name | description/notes |
1 | #8 2x0.14 mm2 LiYY cable | length: 115cm |
1 | #8.1 2x0.14 mm2 LiYY cable | length: 105cm |
1 | GX12-2 Panel connector | 2 pins |
* | Shrink tube |
Motor cabling
Stepper motor wiring scheme:
MOTOR Cable | PANEL CONNECTOR | CABLE (LiYY 4x0.25) | Phase |
RED | pin 1 | Yellow | 1A |
BLU | pin 2 | White | 1B |
GREEN | pin 3 | Green | 2A |
BLACK | pin 4 | Brown | 2B |
Wire the X Y and Z motor:
Extruder cable
Wiring scheme:
PANEL CONNECTOR | CABLE | note |
1 « | SILICON RED | Extruder power + |
2 « | SILICON BLACK | Extruder power ground |
3 « | LiYY BROWN | NTC / T+ |
4 « | LiYY WHITE | NTC / T- |
qty | part name | description/notes |
1 | #27.1 4x0.25 mm2 LiYY cable | length: 75cm |
1 | GX16-4 Panel connector | 4 pins |
* | Shrink tube |
Panel connectors
Panel connector layout:
Endstop
- INSERT IMAGE OF ENDSTOP POSITION (endstops are in back-left position)
LCD Controller
qty | part name | description/notes |
1 | RepRapDiscount XXL LCD | |
1 | XXL LCD case | File:Bottom Case XXL.stl |
1 | XXL LCD case cover | File:Top Case XXL.stl |
1 | XXL LCD knob | File:Controller knob 2.stl |
1 | XXL LCD kill button | File:Kill Button XXL.stl |
4 | KA20x15 | screws for plastic |
2 | Velcro strips | 50x20 mm |
Power supply unit cabling
qty | part name | description/notes |
2 | Switching power supply | 12V and 24V |
4 | M4x10 hex screw + washers |
LED UPGPRADE
qty | part name | description/notes |
2 | LED stip with Aluminum casing | |
2 | #21 2x014mm cable: 140cm |
5V PSU
qty | part name | description/notes |
1 | 4port USB power supply | |
1 | 2x0.5mm silicon cable: 40cm | |
4 | F-F Nylon 10mm spacer with M3x6 screws | |
2 | microusb 15cm cable | power the RPi and LCD |
Wiring kit
qty | part name | description/notes |
1 | Hellerman-Tyton cable tube D.25mm L:100mm | |
1 | Hellerman-Tyton cable tube D.10mm L:85mm | |
10 | Nylon Fascette |
** ELECTRONICS COMPLETE **
** GO TO >> HackerBot extruder **